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Produkty » Testing Systems » Structural Durability » Structural Durability Solutions » Full Vehicle Test System

Full Vehicle Test System

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  • Structural Durability Solutions
    • Axle Test System
    • Component Test Systems
    • Dynamic Torsion Test System
    • Full Vehicle Test System
    • Road Simulator
    • Multi-Axis Shaking Table (MAST)
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Challenge

A high level of vehicle reliability is assumed by the buyer. To ensure this reliability, it requires comprehensive knowledge of the operating loads and environmental conditions that must be considered in the design of a vehicle. In addition to load measurements and field measurements which are used to build up computational simulations, experimental proofs of the operational strength of prototypes and assemblies are necessary to ensure their results. Various system and component test systems are used. 

The complexity of the service loads requires the use of multi channel test rigs, which allow us to investigate the lifetime and to explore the entire systems under vertical and horizontal loads, even with simultaneous simulation of environmental conditions.

Solution

Modern full-vehicle test allow life-time detection of car body areas and are mainly stressed by horizontally introduced operating loads. This is not possible with conventional 4-cylinder road simulators, since only the vertical component of an inaccessible road section is simulated with these test stands, and thus a realistic body fatigue can only be determined to a limited extent. Loads caused by driving maneuvers, e.g. Longitudinal, braking and lateral forces can only be detected by a multi-test system test stand, such as full vehicle test rig.

In addition to durability analyzes of the body, chassis components such as, for example, engine mounts, exhaust systems, and entire assemblies. Instron offers comprehensive solutions with and without vehicle restraint, with long- or short-stroke introduction of lateral forces as well as the optional environmental simulation with regard to temperature humidity and sun loading.

Controller Labtronic® 8800ml

Labtronic 8800ml, Instrons new test controller, provides an integrated laboratory solution for all requirements from component tests through to simulation of service loads on full vehicles.

Hydropuls® actuators

Hydropuls hydraulic actuators are used in the full of static and dynamic applications where high precision simulation of movement, forces, strains and accelerations are required.

Power Packs and accessories

A modular range of variable flow hydraulic power supplies are available to service dedicated test systems or to be configured as a central laboratory supply facility. Pipeline solutions are also available to safely distribute the hydraulic supply around the lab.

Sensors

A comprehensive range of fatigue rated precision transducers are available to measure position, force, torque, pressure, strain and acceleration.

Servo valves

To deliver the full range of actuator performance requirements, a range of 2 and 3 stage servo valves with flow rates from 5 liters to 2400 liters/min are available.

RSLabSite modulogic

All you need for your durability tests is the measurement data obtained from the proving ground – RS LabSite® modulogic will do the rest!

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